Does your unique process demand special equipment?
Chemical synthesis processes can present unique challenges for both processing equipment and operator health and safety. Our design team will work closely with you to develop and fabricate truly bespoke solutions that enhance your production operations. Experience in manufacturing from 316L, Alloy C22 and Titanium is enhanced by the additional corrosion treatments such as Tantalum vapour deposition applied to the entire surface of the vessel. This is one of the very few materials available to show total compatibility to 37% HCl. 3D modelling helps you visualise and evaluate new design concepts while fabricating in accordance with all the latest applicable standards guarantees the highest quality.
Learn about Tantaline Housings
Speck-free filtration
In many transfer processes there will be a need to safeguard downstream processes by introducing trap filters to eliminate solids transfer. While the removal of particulate is not difficult; preventing mid-batch blockage through particle loading or the swelling effect of poor chemical compatibility of filtration materials can be. Manufacturing both meltblown and spunbonded filters in a wide variety of polymers and configurations in PP, PET, PA and ECTFE ensures we can provide you with the best solution.
Want to simplify your decolourisation process?
In many API processes, crystallisation is the final process before the process is complete. Colour reduction is a frequent demand and can be a rather messy and time-consuming activity. The use of loose carbon is still very common but with the ever-increasing demands of multipurpose production facilities, time is limited and therefore what can be up to an 8 hour clean can be avoided. Carbon Block systems offer high a surface area of active carbon (powdered and granular) in the convenience of cartridge. Selection of the carbon is critical therefore the washed, pharma grade offered in the SupaCarb CP has been identified for its superior colour reduction capabilities.
Process Visualisation on Catalyst Reactors and Carbon Beds
There are times where it can be very useful to get a look at the condition of your fluid during the process and even to understand the condition of your carbon or catalyst reactor. The ClearView offers just that, its unique construction offers visibility just when you need it, minimising system shutdowns and filter changeouts and therefore reducing cost and operator exposure. Available in all materials for complete compatibility, we have proven this unit with over 200 in successful operation.
Health and Safety: Limiting Operator Exposure
The safety of your operators is of paramount importance. The highly active ingredients in use today mean that at any level, where operator exposure can be reduced or eliminated, every effort should be made to implement the safest solution. Managing operator isolation while maintaining an ergonomic and economic design can be very challenging. Our extensive capabilities in bespoke housing production has seen our vessels frequently incorporated in gloved systems whereby the filter is built in the system. Fully contained filtration systems are available in a wide range of materials to cater for process flows up to flows up 20m3/Hr
Need help with filter validation?
When introducing a new filter into the manufacturing process it is critical to ensure it will not adulterate your product through extractables or leaching. We can work with you to draft the appropriate testing protocols for extractables, arrange testing and supply final reports that are ready to satisfy any future audit. Don’t let validation become a barrier to process improvement.
Total Flexibility
We are able to work with cartridges and housings from all major manufactures giving you complete flexibility.